4.8*76m Cement Clinker Nickel Zinc Oxide Metallurgy Lime Vertical/Rotary Kiln

Basic Info

Model NO.	Y4876
Application	Construction
Certification	CE, ISO
Customized	Customized
Automatic Grade	Semiautomatic
Condition	New
Type	Cement Making Machinery
Engineering	by Our Design Institute
Installation	We Can Provide Installation and Guidance
After-Sale Service	Anytime When You Need
Experience	More Than 50 Years
Worranty	18 Months From Delivery Date
Transport Package	Seaworthy Packing
Specification	CE, ISO, SGS
Trademark	PENGFEI
Origin	China, Jiangsu
Production Capacity	5000tpd

Product Description

1. Technical performance
Dry process precalcining kiln
Specification: Φ4.8*76m rotary kiln
Capacity: 5000t/d
Inclination: 4%
Rotary speed: Main driving 0.35-4 r/min;
Auxiliary driving 8.52 r/h
No. Of support: 3
Sealing type: Kiln head, steel sheet sealing;
Kiln tail, cylinder compacting sealing
Cooling for kiln head: Air cooling
Type of thrust roller: Hydraulic thrust roller (with oil pump station for thrust roller)
Driving type: Single driving
Main driving motor: ZSN4-400-092
Power: 630 kw, Rotary speed: 1500r/min, Rated voltage: 440v
Main reducer: JH710C-SW305-40
Cooling coil cooling, center distance 1570mm, Nominal speed ration 40
Auxiliary motor: Y225M-4 IP44 45kw
Auxiliary reducer: JH220C-SV302-31.5

2. Major components
Shell part
Driving device
Supporting device ( Supporting device with thrust roller )
Oil pump station for thrust roller
Sealing device for kiln head and kiln tail
Cooling air pipe
Special tools for rotary kiln, etc
Total weight of equipment:
841000+13000 ( special tools for rotary kiln ) =854000kg

2.1 Shell part
2.1.1 Shell
Thickness of steel plate for shell: 28-85
Total weight of shell is 368000kg, including 20g is 366750kg, and the other is Q235.

2.1.2 Shim plate
The shim plate for the shell should adopt the more changeable structure type.

2.1.3 type
The type should adopt the rectangular and solid structure, its material is cast steel and it should normalizing treatsd

Technical

Specification (m)			φ2.8/2.5×44	φ3×48	φ3.2×50	φ3.3×50	φ3.5×54	φ4×60	φ4.3×64	φ4.8×74	φ5.0×74	φ5.6×87	φ6.0×95
Capacity (ton/day)			300	600-700	1000	1200	1500-1800	2500	3500	5000	6000	8000	10000
Slope of kiln shell (%)			3.5	3.5	3.5	4	4	4	4	4	4	4	4
No. of supports			3	3	3	3	3	3	3	3	3	3	3
Type of thrust roller			Mechanical	Mechanical or Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic
Rotating speed of kiln body		Main drive (r/min)	0.445-2.22	0.676-3.38	0.36-3.57	0.36-3.57	0.39-3.9	0.41-4.07	0.4-4.0	0.35-4	0.35-4	Max4.23	Max5
		Auxiliary drive (r/min)	4.75	9.36	6.5	5.61	7.66	8.2	7.93	8.52	7.58	8.7	9.2
Main drive	Electric motor	Model	ZSN4-225-21	Z2-101	ZSN4-280-191B	ZSN4-280-191B	ZSN4-315-092	ZSN4-355-092	ZSN4-355-12	ZSN4-450-092Lp44	ZSN4-450-092	ZSN4-450-12	ZSN4-500-092
		Rated power (kw)	55	100	160	160	220	315	400	630	710	800	950×2
		Speed regulation range (r/min)	~1000	~1500	1500	1500	1000	1000	100-1000	1500	87.5~1000	100~1000	100~1000
		Rated voltage (V)	440	220	440	440	440	440	440	660	600	600	600
	Reducer	Model	ZS145-1-1	ZS145-1-1	ZSY-450-40-V	ZSY450-40	NZS995-28VIBL	YNS1110-22.4VBR	YNS1400-3105VIBL	JH710C-SW305-40	JH280C-45	JH900C-SW305-25	JH900C-SW305-28
		Total ratio	49-63	50	40	40	28	22.4	31.5	42.226	28	23.901	26.646
Auxiliary drive	Electric motor	Model	Y122M-4	Y160M-6	Y160M-4B	Y160M-4	Y200L1-6	Y180L-4	Y200L-4	Y225M-4 lp44	Y250M-4	Y280M-4	Y315M1-4
		Rated power (kw)	4	7.5	15	11	18.5	22	30	55	55	90	132
		Speed regulation range (r/min)	1440	970	1460	1460	970	1470	1470	1480	1480	1480	1490
		Rated voltage (V)	380	380	380	380	380	380	380	380	380	380	380
	Reducer	Model	ZL35-16	ZL35-7-1	ZSY160-31.5-‖	ZSY355-31.5	ZSY355	YNS440-45‖R	YNS497-45ZC	JH220C-SW302-28	JH280C-45	ZSY400-35.5-	ZSY450-35.5-
		Total ratio	40.44	14	31.5	31.5	45	45	45	28	45	35.795	35.795
Total weight (excluding refractory brick) (ton)			177	213	280.6	317	341	434	562	854	885	1201	1580

Rotary kiln at workshop

 

Machining process

Quality control